Sectional heater (heat exchanger) TC-PS
Designed for heating sugar production products, both during the processing of sugar beets and raw sugar. By type of heating medium, they are divided into heaters – steam is used as a heating medium, and heat exchangers – condensates are used as a heating medium.
It is used to heat almost all products of sugar production (except for outflows from the crystallization department), and is also widely used in other branches of the food industry and heating and hot water supply systems.
More than 70 sizes of heaters and heat exchangers have been developed, which meets the needs of enterprises with a capacity of 2,000 to 10,000 tons of beet processing per day.
Design features
The number of sections can be from 2 to 8.
A practically unlimited range of sizes.
Highly efficient system for removing condensate and non-condensed gases, supplying heating medium steam.
Optimal ratio of heating surface, product speed and hydraulic resistance.
Possibility of manufacturing taking into account the specific conditions of each enterprise, various layout options depending on the location.
Heat exchange surface made of standard stainless steel tube 33´1.5 mm (at the customer’s request, other heating surface options can be developed).
Quality
The most balanced cost/efficiency ratio compared to other types of heaters (heat exchangers).
Full use of ammonia condensate heat.
Stepwise cooling of ammonia condensates to temperatures required by technological consumers and for supplying diffusion devices.
Prevention of stagnation zones and maximum use of the heating surface thanks to the supply system heating steam and removal of non-condensable gases.
Ensuring maximum use of heat transfer medium energy, including low-potential (heating steam temperature starting from 48-50°C).
Maximum heat transfer coefficient due to horizontal arrangement of heaters using low-potential steam (cotton, secondary steam V of the evaporation station housing).
Reliability
Minimal scale deposits on the heat exchange surface due to optimization of product speed.
Uninterrupted operation throughout the production period.
Absence of complex and expensive elements.
Economics
Increase in evaporation station evaporation due to use of heaters with high heat transfer coefficient when using steam of reduced potential.
Reduction of steam consumption for technological needs.
Reduction of water consumption for the vacuum condensing unit.
Broad opportunities for improving the heat and technological scheme in the direction of saving heat and energy resources, and accordingly, reducing emissions into the environment.
